Hurricane Fitting Instructions for Toyota VVTi Engine

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dezzy
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Hurricane Fitting Instructions for Toyota VVTi Engine

Post by dezzy » Thu Mar 15, 2007 9:37 pm

Following on from my recent posts about fitting a Hurricane induction kit to my Elise 111R, I have included some additional instructions and tips below for anyone who may wish to fit one of these kits to a Toyota-engined Elise or Exige. The instructions provided with the Hurricane are okay, but omit a few important points. Here goes . . .

Time Required

Absolute minimum 1 hour, but more likely to be nearer 2 or 3 if you're on you're own and have some seized bolts like I did.

Tools Required

Jack
Torque wrench
Various screwdrivers
Angled screwdriver*
Various spanners (small handles help in accessing tight spaces)
WD40
Glue for sticking plastic
1 Cable tie (there might be one provided, but mine was missing)
Air filter oil (buy this when you purchase the Hurricane)

* - There is no way you will be able to access the MAF sensor without an angled screwdriver. The coolant tank is in the way. The Hurricane instructions do not mention this.

Oil the filter

The filter does not come oiled. Remember it's the oil that keeps the crap out, not the filter itself! Oil the filter with the spray as instructed on the can. Leave to dry for around 20mins while you start the installation.

Remove Sensors

Follow the Hurricane instructions for removing the two sensors (the top one is actually a vacuum solenoid). However, note the following:

- You don't need the top one (solenoid) after fitting the Hurricane. It simply opens a flap on the existing airbox
- The screw holding the solenoid to its bracket may have seized up, so be careful not to snap the solenoid as I did when removing. You may want to put it back on some day if you fit the original airbox back on.
- Let the solenoid and its associated electrical connection and hoses dangle around at the moment. You can tuck it out of the way when you're finished.
- You will need the angled screwdriver to access the MAF sensor.
- Be careful not to drop or damage the MAF sensor, but you may need a bit of effort to disconnect it from the plug (you must squeeze the plug to pull it out)

Removing the airbox

Do not follow the instructions here. They claim that you can remove the airbox without removing the wheel and arch liner. This is nonsense!

First, undo the clips that hold the existing hose going from the engine to the airbox and remove the hose. This might need a bit of effort as the hose is quite stiff rubber.

Jack the car (insert usual warnings of jacking safety here!) and remove the nearside rear wheel. Remove the wheel arch liner. Note that there are several more screws in the arch liner than the Hurricane instructions claim.

You can now see the airbox from underneath and you should see the metal clips that hold both halves of the airbox together. Unclip these and remove the half of the airbox nearest you. The existing filter will probably come out with this half. If not, pull it out of the remaining half.

Observe the lovely crap and dead flies in your filter!

The snail-formed induction pipe should come out with this half of the airbox.

You'll now need a spanner to undo the 3 bolts holding the other half of the airbox in place. On my car (under 2 years old), these were very tight and required a lot of effort to undo. They're in a very awkward place. This is where the WD40 might come in handy. With a bit of effort, you should get them off.

When pulling out the two halves of the original airbox, you'll notice that they're attached to the vacuum hoses that come out of the solenoid you first removed. Just detach these from the airbox and leave them connected to the solenoid.

Go and have a cuppa - you're around the half way mark

Fit the MAF sensor in the adaptor

Follow the instructions provided here, but note the following:

- If you fit this tight against the adaptor just now, you won't be able to get the plug back into it when you fit it back on the car! Just tighten the screws enough to stop the spacers falling out for the moment, but do ensure you've pushed the sensor right inside the tube.

Fit the adaptor and MAF sensor into the air box as instructed.

Fit the induction scoop

Follow the instructions here, but note the following:

- Do not tighten the bolt too tight when fitting the air vent adaptor, as it could crack the plastic.
- Do not stick the little plastic flap onto the air vent adaptor with the provided double-sided tape. It's rubbish! Stick it on with glue! However, do use the tape to stick the other end of the flap to your plastic side grill as you probably don't want to fix it to that permanently. You'll probably want to clean the grill first so that the tape sticks better

Fit the airbox

Follow the instructions for this (top of last page), but note the following:

- You have deliberately left the MAF sensor screws a bit loose as instructed above so that you can fit the plug back in
- Squeeze the plug back onto the MAF sensor carefully, but make sure it's on firmly. Then tighten the screw that hold the sensor in place

Fit the induction hose

Follow the instructions, but remember that the plastic tape will not hold it onto the air vent adaptor on its own. You may have been provided with a cable tie, but if not, you'll need one. Use the cable tie to firmly hold the hose to the plastic air vent adaptor.

Finishing off

- Make sure all clamps/ties/connections are nice and tight.
- Put the wheel arch liner and wheel back on. Remember it's 105Nm torque for the wheel nuts.
- Cable-tie or tape the vaccum solenoid and associated hoses out of the way, closing off the ends of the hoses with some tape so that crap doesn't get in them (in case you ever want to refit the original). You can actually fit the solenoid back on its clamp and attach it to the ECU box to keep it out the way. Mine is just cable-tied onto the old airbox mount.

Finally, enjoy! :thumbsup Find yourself a nice stretch of road, put the foot down to open up the throttle and around 4.5 - 5k revs and higher, you'll hear a lovely roar! When the 2nd cam kicks in, you'll think you're going to take off!
:D
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Post by simon » Fri Mar 16, 2007 12:05 am


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dezzy
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Post by dezzy » Fri Mar 16, 2007 9:25 am

Cheers Simon. :thumbsup
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ngaff1
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Post by ngaff1 » Sat Mar 17, 2007 9:21 pm

Thanks to dezzy for the instructions, made the job a lot easier. :cheers
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Post by ExigeKen » Tue Mar 20, 2007 3:16 pm

ngaff1 wrote:Thanks to dezzy for the instructions, made the job a lot easier. :cheers
Neil How is it :?: As good as you hoped :?:
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Post by ExigeKen » Tue Mar 20, 2007 3:19 pm

Dezzy did you get your engine management lamp issue resolved :?:
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Post by dezzy » Tue Mar 20, 2007 5:30 pm

Hi Ken. Yes, got it resolved. AndyG read the code out (P0171, System too lean), cleared the fault and it hasn't came back since. Dan says that the ECU should now have adjusted for the extra airflow.

The manufacturers of the hurricane said it could also be a loose connection on the MAF sensor, but I'm pretty sure that was connected securely.
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Post by ExigeKen » Tue Mar 20, 2007 6:42 pm

That's good Dezzy. :D
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2003 RAV4 vvti 2.0 - Baleric Blue shiny version

Don't Fear The Reaper

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ngaff1
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Post by ngaff1 » Mon Mar 26, 2007 6:49 pm

ExigeKen wrote:
ngaff1 wrote:Thanks to dezzy for the instructions, made the job a lot easier. :cheers
Neil How is it :?: As good as you hoped :?:
Ken,
Sorry for delay in responding, been away skiing.
Induction kit is great :twisted: . Wasn't to difficult to fit (due to Dezzy's instructions)
Need to get out for a run soon.
Neil
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Post by Caveat Lector » Thu Apr 19, 2007 9:46 pm

I'm considering fitting a Hurricane to my Toyota engined S2, but I've read some other posts on here that suggest that there may be some problems associated with this, and that it may actually reduce the power output from the engine. What do people think? Is it a good idea or best avoided?
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Post by ExigeKen » Thu Apr 19, 2007 9:59 pm

I have just been following Dezzy and his hurricane was sounding so awesome 8) :thumbsup
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Post by dezzy » Thu Apr 19, 2007 10:58 pm

ExigeKen wrote:I have just been following Dezzy and his hurricane was sounding so awesome 8) :thumbsup
8) :thumbsup
Caveat Lector wrote: What do people think? Is it a good idea or best avoided?
I don't know anything about reduced power output . . . not had it dyno'd before/after, so couldn't really say, but not noticed anything obvious when driving. Only problem I had was "system too lean" MIL light error. Once MIL was reset, ECU learned, and hasn't came back since (fingers crossed!).

IMO, only reason to fit one is noise . . . but it's well worth it! Sounds amazing!
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Post by Caveat Lector » Thu Apr 19, 2007 11:22 pm

IMO, only reason to fit one is noise
Glad to hear that, that's what I was hoping for!
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Post by simon » Fri Apr 20, 2007 10:53 pm

ExigeKen wrote:I have just been following Dezzy and his hurricane was sounding so awesome 8) :thumbsup
How could you hear it if you were following him?

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Post by ngaff1 » Sat Apr 21, 2007 3:54 pm

Theres claims of differences between the pre and post Oct '05 changes to the Toyota but dezzy hasn't had any problems and I've not had a single problem with it (shouldn't have said that should I :roll: )

Reduced power, don't know, not noticed any drop.

Intoxicating noise, ooooh yeah :twisted: :D

I'm in Balerno so you're not far away, do you want a listen before you buy?

Neil
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