Changing front calipers
Changing front calipers
Looking for tips or tricks changing front calipers.
My N/S/F caliper piston is shot so need to replace. Bought a pair off pistonheads and looking for some advice as to anything I should be thinking about when changing them. I've heard word of them being a nightmare...but no detail.
Hope you guys can help,
Scott.
My N/S/F caliper piston is shot so need to replace. Bought a pair off pistonheads and looking for some advice as to anything I should be thinking about when changing them. I've heard word of them being a nightmare...but no detail.
Hope you guys can help,
Scott.
- steve_weegie
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Re: Changing front calipers
Nah, piece of cake to do... You're half way there if you're doing a brake disc swap anyway!
You may wish to upgrade to braided lines while you're in there, but thats a wee bit more work. Other than that, just make sure you bleed them inverted (nipple at highest point...) to get all the air out.
You'll need a torque wrench with a suitable hex key for putting the two mounting bolts back in, and some thread lock to secure them. Bolts will be to 45Nm
You may wish to upgrade to braided lines while you're in there, but thats a wee bit more work. Other than that, just make sure you bleed them inverted (nipple at highest point...) to get all the air out.
You'll need a torque wrench with a suitable hex key for putting the two mounting bolts back in, and some thread lock to secure them. Bolts will be to 45Nm
Arriving broadside, in a cloud of smoke......
Re: Changing front calipers
yeh,
changing discs and pads too. cool.
about bleeding them inverted though, assume I'll have to bleed before I mount them in order to have the nipple at the top?
thanks for the advice so far
much appreciated.
Scott.
changing discs and pads too. cool.
about bleeding them inverted though, assume I'll have to bleed before I mount them in order to have the nipple at the top?
thanks for the advice so far
much appreciated.
Scott.
Re: Changing front calipers
One of the pistons doesn't have a bleed at the top of it, so to get all the air out you need to connect the brake line then keep rotating it to get the air to the top by the bleed valve. Its a bit odd to describe but you will understand when its infront of you.
1994 Lotus Esprit S4 - Work in progress
1980 Porsche 924 Turbo - Funky Interior Spec
2004 Smart Roadster Coupe - Hers
1980 Porsche 924 Turbo - Funky Interior Spec
2004 Smart Roadster Coupe - Hers
- steve_weegie
- Posts: 3249
- Joined: Tue Jun 28, 2005 12:40 am
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Re: Changing front calipers
Yup, bleed them while they're off the car.... If you haven't done the discs before, you may find that the countersunk screw that secures the disc to the hub is "welded" in place. Be prepared to attack it with an angle grinder or some sharp drill bits, and make sure that the stub is ground flush to the hub 
Arriving broadside, in a cloud of smoke......
Re: Changing front calipers
Cheers guys,
You've been a great help and a settler of nerves. Richard I think I know what you mean
Thanks again,
Scott.

You've been a great help and a settler of nerves. Richard I think I know what you mean
Thanks again,
Scott.
Re: Changing front calipers
What's the likeliehood of torqued mounting bolt working loose if threadlock not used?
- steve_weegie
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- Joined: Tue Jun 28, 2005 12:40 am
- Location: Nessieland
Re: Changing front calipers
It's not impossible, so I'd probably recommend that you get some threadlock on there........ But at least you'll have early warning signs like KLUNK VIBRATE CLUNK CLATTER SCREETCH before the caliper finally falls off
Like mastercard says... Properly threadlocked brakes = £2.50.... For everything else, there's A&E
/nasty barsteward faction/
Like mastercard says... Properly threadlocked brakes = £2.50.... For everything else, there's A&E
/nasty barsteward faction/
Arriving broadside, in a cloud of smoke......
Re: Changing front calipers
Better apply some then!
When changing the discs I did check the servicing notes, and threadlock was advised, but it specified a different type (strength) on the rears (for the sliding pin bolt) from that securing the front calipers, so I thought "bugger that."
Whats a good all-round one to use, and where stocks it.
When changing the discs I did check the servicing notes, and threadlock was advised, but it specified a different type (strength) on the rears (for the sliding pin bolt) from that securing the front calipers, so I thought "bugger that."
Whats a good all-round one to use, and where stocks it.
Re: Changing front calipers
Just use some...
Halfords sell some, basically you have threadlock and studlock, studlock is stronger for stuff that definatly does not want to come out, threadlock for everything else.
TBH I use loctite I stole from the RAF, dunno what it is but it works
Halfords sell some, basically you have threadlock and studlock, studlock is stronger for stuff that definatly does not want to come out, threadlock for everything else.
TBH I use loctite I stole from the RAF, dunno what it is but it works
1994 Lotus Esprit S4 - Work in progress
1980 Porsche 924 Turbo - Funky Interior Spec
2004 Smart Roadster Coupe - Hers
1980 Porsche 924 Turbo - Funky Interior Spec
2004 Smart Roadster Coupe - Hers
Re: Changing front calipers
The threadlock is also there to prevent bi-metalic corrosion.
It's not worth having to remove the whole hub unit and go visit the local machine shop for what is a couple of quids worth of goo.
<ac
It's not worth having to remove the whole hub unit and go visit the local machine shop for what is a couple of quids worth of goo.
<ac
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Caterham 7 - hillclimb spec
Yamaha Thundercat - 2 wheeled toy spec
Re: Changing front calipers
Vielen dank - I'll try and get some tonight.
- Victor Meldrew
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Re: Changing front calipers
You've got the offer of having me do it for you.... I am in Glenrothes.. back home on Wednesday.LY055SCO wrote:yeh,
changing discs and pads too. cool.
about bleeding them inverted though, assume I'll have to bleed before I mount them in order to have the nipple at the top?
thanks for the advice so far
much appreciated.
Scott.
Well it moves... might as well make the most of it....
Re: Changing front calipers
Hi,
The Loctite product you need for this application is Loctite #243. This is good for most jobs on the car however where high strength is required on joints which will not normally be removed such as stud into engine casing etc.. Loctite #2701 AKA #270 should be used.
FWIW when Lotus or any other WSM indicates threadlock it is not a recomendation. It's an instruction
Take care,
The Loctite product you need for this application is Loctite #243. This is good for most jobs on the car however where high strength is required on joints which will not normally be removed such as stud into engine casing etc.. Loctite #2701 AKA #270 should be used.
FWIW when Lotus or any other WSM indicates threadlock it is not a recomendation. It's an instruction
Take care,
- Victor Meldrew
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- Joined: Wed Jun 29, 2005 1:01 pm
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Re: Changing front calipers
got all the right threadlock stuff / torque setting etc...Cisco wrote:Hi,
The Loctite product you need for this application is Loctite #243. This is good for most jobs on the car however where high strength is required on joints which will not normally be removed such as stud into engine casing etc.. Loctite #2701 AKA #270 should be used.
FWIW when Lotus or any other WSM indicates threadlock it is not a recomendation. It's an instruction![]()
Take care,
Well it moves... might as well make the most of it....