Anyone on here fitted one and know how to do it? (S2 elise, though pretty sure it would be almost identical problem on S1 elise).
Cheers,
Robin
How to fit 4-2-1 manifold when engine is still in place ...
How to fit 4-2-1 manifold when engine is still in place ...
It seems like a bit of a chinese puzzle - I am sure there is a way, but I cannot quite see what that way is ... I have the cylinder head removed, so plenty of clearance, but whether I attack from top or bottom I cannot the pipe in
Anyone on here fitted one and know how to do it? (S2 elise, though pretty sure it would be almost identical problem on S1 elise).
Cheers,
Robin
Anyone on here fitted one and know how to do it? (S2 elise, though pretty sure it would be almost identical problem on S1 elise).
Cheers,
Robin
Been there done that.... Pig isn't it 
Mine was heat wrapped too, covered in sharp wire and fiberglass! 
I got it in from below with alot of fiddling and swearing. Disconnect the bottom engine mount (If you havent already) and keep on wiggling. Mine would have been slightly easier as my coolant pipe runs over the top of the manifold. Took a couple of hours just to get fitted properly.
When you do get it in then for gods sake find someone to hold it while you get the nuts on. It is highly frustrating on your own as the weight of it makes it swing away from the head and come off the studs.....
Something you might want to consider as well is an Eliseparts uprated bottom mount, only about £30. The flexi in my 4-2-1 is only 2" long and the engine has been moving up to 1" (you can tell as the VVC inlet manifold rubs on the back deck!) the uprated mount eliminates almost all of the movement but it does give a little more vibration on start and at very low revs.
Good luck!
Edit: The filter stayed on throughout and I only disconnected the bottom engine mount.
Mine was heat wrapped too, covered in sharp wire and fiberglass! I got it in from below with alot of fiddling and swearing. Disconnect the bottom engine mount (If you havent already) and keep on wiggling. Mine would have been slightly easier as my coolant pipe runs over the top of the manifold. Took a couple of hours just to get fitted properly.
When you do get it in then for gods sake find someone to hold it while you get the nuts on. It is highly frustrating on your own as the weight of it makes it swing away from the head and come off the studs.....
Something you might want to consider as well is an Eliseparts uprated bottom mount, only about £30. The flexi in my 4-2-1 is only 2" long and the engine has been moving up to 1" (you can tell as the VVC inlet manifold rubs on the back deck!) the uprated mount eliminates almost all of the movement but it does give a little more vibration on start and at very low revs.
Good luck!
Edit: The filter stayed on throughout and I only disconnected the bottom engine mount.
1994 Lotus Esprit S4 - Work in progress
1980 Porsche 924 Turbo - Funky Interior Spec
2004 Smart Roadster Coupe - Hers
1980 Porsche 924 Turbo - Funky Interior Spec
2004 Smart Roadster Coupe - Hers
Re: How to fit 4-2-1 manifold when engine is still in place
Greg in 'I told you so' shockerrobin wrote:It seems like a bit of a chinese puzzle - I am sure there is a way, but I cannot quite see what that way is ... I have the cylinder head removed, so plenty of clearance, but whether I attack from top or bottom I cannot the pipe in
Anyone on here fitted one and know how to do it? (S2 elise, though pretty sure it would be almost identical problem on S1 elise).
Cheers,
Robin
Ferrari 458
Porsche 993 C2
Disco V
Porsche 993 C2
Disco V
I'll keep the rad for emergencies if you're not using it.Michael wrote:Hi robin...why does the filter need to be binned...?
Do you want the Rad back perchance? Coffee table potential mostly....
Cheers, Mike
The seal on the oil filter is one shot. If you remove it, you should never refit it. They are so cheap that it really doesn't make any sense to reuse one anyway, just annoying that this one has been fitted but engine not even turned over! Anyway, if Rich managed to get his fitted without removing oil filter, I will try that first too.
Cheers,
Robin
OK, that would be nice - will be making a start at 20:00 and AndyG may well be popping over with his sticky throttle problem.GregR wrote:You needing a spare pair of paws tonight Robin? A yes might keep me out of the pub for a change...
Cheers,
Robin
P.S. The cardboard worked a treat and the floor is dry!
